Jiangsu Yawei Transformer Co.,Ltd. is one of the leading manufacturers and suppliers of skid mounted transformer in China. Please feel free to buy high quality skid mounted transformer from our factory. Customized orders are welcome.
YAwei is a professional manufacturer of transformers. It can produce Single phase transformer. Three-phase transformer, Pad mounted transformers, Dry transformer, Distribution transformer and High voltage transformer of 69KV and above. It can meet IEEE/ANSI/DOE/CSA and IEC standards. Moreover, we have over 30 years of export transformer manufacturing experience. YAWEI transformers have at least two-year warranty. OEM and ODM accepted.
Yawei Group has more than 180 engineers and technical personnel. More than 1000 employees, covering an area of 240,000 square meters. we have 6 branch Branch factories. Cover complete production line of transformer from winding wire silicon sheet slitting and rolling, transformer oil tank producing and power transformer manufacturing. Better control of quality and cost for complete production line.
High quality
Our group company is distinguished by its comprehensive product line, great quality control that permeates every stage of our operations-from the selection of raw materials to the meticulous production process and the reliable delivery of our products.
Professional team
With a dedicated team of over 150 engineers and technical professionals supported by a workforce of more than 1800 employees, we cover every aspect from design to production to delivery. Our diverse teams are committed to offering you impeccable customization tailored to your unique needs.
Accept ODM/OEM Service
Our state-of-the-art domestic automotive stacking equipment, lightning shock apparatus, and epoxy vacuum pouring machines are designed to handle large-scale orders with unwavering commitment to quality and precision.
Custom service
Our seasoned after-sales team, backed by a sophisticated support process, stands ready to address your urgent needs around the clock, ensuring that you receive prompt and professional assistance whenever it's required.
What is Skid Mounted Transformer
A skid mounted transformer is a versatile and robust solution designed for challenging environments where mobility, customization, and durability are paramount. These transformers are ideal for various industrial and utility applications, offering features such as hermetically sealed tanks, flexible terminal configurations, and options for enhanced corrosion resistance. By understanding the practical implementation and customization options available, industries can leverage Skid Mounted Transformers to meet specific operational requirements efficiently.
Benefits Of Skid Mounted Transformer
Versatile and durable
Skid Mounted Transformers are designed for challenging environments, offering flexibility and robustness with features like sealed tanks and corrosion-resistant coatings.
Customizable
These transformers can be tailored to meet specific operational needs, such as efficiency, voltage requirements, and environmental conditions, ensuring optimal performance.
Practical implementation
Understanding the practical aspects of integrating Skid Mounted Transformers, including selecting the right oil type and tank sealing, is crucial for efficient and long-lasting operation.
Cost-efficient design
With simple tank and terminal configurations, these transformers provide a cost-effective solution without compromising on reliability and protection.
Long-term reliability
Equipped with accessories for protection and monitoring, Skid Mounted Transformers are built to offer reliable performance over an extended lifespan.
Application of Skid Mounted Transformer
Mining industry
Particularly in coal mines, these solutions support reliable power distribution amidst challenging environmental conditions and stringent operational demands.
Data centers
With the burgeoning demand for electronic information and data centers, these solutions offer efficient power modules for input power distribution, ensuring uninterrupted operations crucial for digital infrastructure.
Renewable energy
Embracing new energy sources like wind and solar power, these transformers play a critical role in harnessing and distributing clean energy efficiently.
Microgrid energy storage
In applications such as Bitcoin mining, where continuous and reliable power supply is paramount, these solutions provide robust infrastructure for energy transmission and distribution.
Utility and government projects
Commonly employed in utility sites funded by government initiatives, these solutions bolster public infrastructure with dependable power distribution capabilities.
Marine industry
Essential for port operations, Skid Mount Transformer Solutions equipped with anti-corrosion measures ensure reliable power supply for ships berthing at ports.
Electric vehicle charging stations
Facilitating the growth of electric mobility, these solutions support rapid and efficient power transmission to charging points, enhancing accessibility and operational reliability.
Market Analysis Of Skid Mounted Transformer
Transformer Market was valued at USD 58.7 billion in 2023 and is expected grow at a CAGR of over 7% through 2032, due to the increasing electricity demand, urbanization, and modernization of power infrastructure. The primary factors include the global shift towards renewable energy sources, necessitating advanced transformer technologies to integrate renewable power into grids. Additionally, the rise in industrial activities and residential construction boosts the need for efficient power distribution systems.
Technological advancements, such as smart transformers, enhance energy efficiency and reliability, further propelling market expansion. Government initiatives and investments in upgrading aging electrical infrastructure also play a significant role. Emerging economies, particularly in Asia-Pacific, are witnessing rapid business growth due to their expanding industrial base and infrastructural developments.
The transformer industry is undergoing significant transformation, driven by various technological advancements, regulatory changes, and evolving energy demands. Smart transformers, equipped with sensors and communication technologies, are gaining traction. These transformers provide real-time monitoring and diagnostics, leading to improved grid reliability and efficiency. Digitalization allows for predictive maintenance, reducing downtime and operational costs. This trend aligns with the broader move towards smart grids and the Internet of Things (IoT) in the power sector.
Energy efficiency and sustainability are at the forefront of transformer market trends. There is a growing emphasis on reducing energy losses in transformers, which account for a significant portion of overall energy wastage in power systems. Advanced materials and designs, such as amorphous steel cores and high-efficiency insulation, are being adopted to enhance efficiency. Additionally, the market is seeing a shift towards eco-friendly transformer oils and materials to reduce environmental impact.
Based on core, the shell segment is expected to cross USD 39.6 billion by 2032 since the shell-type transformers are known for their superior efficiency and better performance in reducing core losses. This efficiency is critical in meeting the growing demand for energy-efficient power distribution systems, aligning with global energy-saving initiatives and regulatory standards. The robust construction of shell-type transformers provides greater mechanical and short-circuit strength. This makes them highly reliable and suitable for applications where durability and operational stability are paramount, such as in industrial and utility sectors.
Based on product, the distribution transformers segment is anticipated to grow more than 8% CAGR through 2032, since the Governments worldwide are investing heavily in modernizing aging electrical infrastructure and expanding the grid to underserved areas. Policies and incentives aimed at enhancing energy efficiency and reducing carbon emissions also support the adoption of advanced distribution transformers. Distribution transformers are crucial in stepping down high voltage electricity from transmission lines to a level suitable for residential, commercial, and industrial use, making them essential for expanding power infrastructure.
Asia Pacific transformer market is likely to exceed USD 37 billion by 2032, due to experiencing significant urbanization and industrial growth, particularly in countries like China, India, and Southeast Asian nations. This growth necessitates robust power infrastructure to meet the increasing demand for electricity in urban and industrial areas. Governments in the region are investing heavily in upgrading and expanding power infrastructure. Policies aimed at rural electrification, grid modernization, and enhancing energy efficiency are boosting the demand for transformers.
The U.S. is a hub for technological innovation in the energy sector, including the development of advanced transformer technologies. American companies are at the forefront of producing high-efficiency, smart, and environmentally friendly transformers, setting benchmarks for the global market. The U.S. has an extensive and mature power infrastructure network that requires continuous upgrades and maintenance. The demand for modern, efficient transformers is driven by the need to replace aging infrastructure and ensure reliable power supply.
How To Maintain Skid Mounted Transformer
Maintenance Method Of Transformer:
1.Connect the standby transformer, disconnect the circuit breakers at the high and low voltage sides of the transformer to be repaired, remove the operation fuse of the power supply, close the grounding switch, fully discharge the transformer, lock the high-voltage cabinet, and place the “Stop Closing” sign at the switch.
2.Maintenance of dry-type transformer: clean the porcelain bushing and shell to ensure that they are clean and tidy; check whether the shell, gasket and porcelain bushing have cracks, discharge marks or rubber pad aging, etc.; check whether the cable and bus have deformation, and solve the problems in a timely manner.
3.Check whether the bus contact surface is clean. If there is oxide layer on the contact surface, remove it and apply electric composite grease.
4.Check whether the transformer is well grounded, whether the ground wire is corrupt, and solve the problems in time.
5.Check all lead terminals, pins, grounding screws and connecting bus screws, and tighten them in time if they are loose.
6.Remove the dust around the transformer and on the accessories, and check whether the fire-fighting facilities and ventilation system are in good condition.
7.Disconnect the grounding switch on the high-voltage side, measure the insulation resistance with a digital megger, compare the resistance value with the factory value, and if it is lower than 70% of the factory value, handle it in time.
8.Close the grounding switch on the high-voltage side to fully discharge the transformer.
9.Check and clean tools and leave the site.
10.Close the power operation fuse of the circuit breaker at the low voltage side, disconnect the grounding switch at the high voltage side, and close the circuit breaker at the high voltage side of the transformer after checking that the line is correct, and then test run and remove the marking plate.
11.Make maintenance and commissioning records.
12.Strengthen daily inspection, maintenance and regular test.
Safety Precautions During Transformer Maintenance:
1.The insulation resistance test needs two people.
2.Do not touch the transformer before it is fully discharged.
3.Reverse power transmission of transformer and power transmission of transformer to busbar shall be avoided.
4.The maintenance operator must wear insulating shoes and gloves for operation.
5.It is strictly prohibited to switch on by mistake.
Precautions During Transformer Maintenance:
1.After maintenance, check carefully to prevent tools, screws, nuts and other foreign matters from falling into the transformer to avoid accidents.
2.Before maintenance, drain some of the transformer oil with a clean and dry container. At the same time, after the container is filled with oil, it should be dust-proof and moisture-proof. Then, test the oil to see whether it meets the standards. Also, observe whether the oil in the transformer is sufficient. If not, add new oil of the same model.
3.When lifting the iron core, the included angle of the steel wire of the iron core shall be less than 45 degrees, otherwise the oil tank cover plate may be bent and deformed. If there are four lifting rings on the oil tank cover, the steel wire rope must be installed for lifting.
4.Ensure that all screws of the transformer are fastened in place to avoid accidents.
Can Dry-type Transformers Be Skid-mounted for Use in Mobile Applications and Surface Mining Operations
Yes, dry-type transformers can be skid-mounted for use in mobile applications and surface mining operations. Skid mounting is a common method for providing mobility and portability to electrical equipment, including transformers.
A skid-mounted dry-type transformer typically consists of a transformer mounted on a steel platform or skid, which can be easily transported by truck or trailer to different locations. This makes them ideal for use in mobile applications, such as surface mining operations, on oil and gas drilling sites or anywhere that electrical power is required in remote locations.
Skid-mounted dry-type transformers can be customised to meet the specific requirements of the application, including the type and size of the transformer, the cooling requirements and any additional features, such as enclosures or cable connections.
It is important to consider the environmental requirements of the application when designing a skid-mounted dry-type transformer, such as the impact of vibration, temperature, dust and moisture on the performance and lifespan of the transformer.
Dry-type transformers can be skid-mounted for use in mobile applications and surface mining operations, providing a flexible and portable solution for electrical power requirements in remote locations. However, it is important to consider the specific requirements of the application and consult with a competent company that specialises in the supply of dry-type transformers.
Our Factory
Yawei Group has more than 180 engineering and technical person , more than 1200 employees, covering an area of 240,000 square meters.
We have strong production capacity and built a highly efficient marketing team. The products include 110kvpage-3-5220kv and 500kv ultra-high voltage transformers, 35kv and below dry-type transformers, oil immersed transformers, amorphous metal transformer, wind and solar storage new energy transformers, prefabricated substation and special transformers such as reactors, electric furnace transformers, rectifier transformers,mining transformers, split transformers and phase shifting transformers of various specifications. In order to assure the implementation of the advanced design and manufactural technology,some key equipments, moulds and tools had been replaced and improved with the latest technologies to meet the requirements of product quality.
FAQ
Q: What is a skid mounted transformer?
A: A skid mounted transformer is a power transformer that is pre-assembled on a steel frame (skid) for ease of transport and quick installation.
Q: How does a skid mounted transformer work?
A: It works on the principle of electromagnetic induction, where alternating current in the primary coil induces a current in the secondary coil, stepping up or down the voltage.
Q: What are the advantages of a skid mounted transformer?
A: Advantages include ease of relocation, faster installation, reduced setup costs, and pre-wired and pre-tested components for immediate use.
Q: What is the typical power range of skid mounted transformers?
A: They can range from a few kilovolt-amperes (kVA) to several megavolt-amperes (MVA), depending on the application.
Q: Are skid mounted transformers available in different voltages?
A: Yes, they come in various configurations to match different input and output voltages.
Q: Can skid mounted transformers be customized?
A: Many manufacturers offer customization options to meet specific project requirements.
Q: What are the standard cooling methods for skid mounted transformers?
A: Cooling methods include forced air, fan assisted, and liquid (oil or glycol) cooling, depending on the power rating and environmental conditions.
Q: What documentation should come with a skid mounted transformer?
A: Documentation should include operation manuals, testing reports, certification documents, warranty information, and maintenance logs.
Q: Are skid mounted transformers suitable for all environments?
A: They are designed to operate under various environmental conditions, but some models may require additional features for extreme conditions.
Q: What is the typical lifespan of a skid mounted transformer?
A: With proper maintenance, they can last 30 years or more.
Q: How often should skid mounted transformers be inspected?
A: Regular inspections every 6 months to a year are recommended, depending on usage and environmental factors.
Q: How do you know when a skid mounted transformer needs to be replaced?
A: Signs include decreased efficiency, unusual noises, overheating, oil degradation, or failure of safety mechanisms.
Q: Are skid mounted transformers fireproof?
A: They are designed to minimize the risk of fire, but like any electrical equipment, they are not completely fireproof. Safety features are included to mitigate risks.
Q: Can skid mounted transformers be used in temporary power applications?
A: Yes, their design makes them ideal for rapid deployment in temporary power situations.
Q: How do you dispose of a skid mounted transformer at the end of its life?
A: Disposal should be carried out by professionals who can drain the oil, dismantle the unit, and recycle or properly dispose of the materials.
Q: What is the difference between indoor and outdoor skid mounted transformers?
A: Outdoor units are typically more robust and weather-resistant, while indoor units may be smaller and more aesthetically suited to interior spaces.
Q: How do you maintain a skid mounted transformer?
A: Maintenance involves regular visual inspections, oil quality checks, cooling system checks, and cleaning of the transformer and skid.
Q: Are there any environmental regulations related to skid mounted transformers?
A: Yes, there are regulations regarding emissions, oil containment, and disposal of used parts.
Q: What is the efficiency rating of skid mounted transformers?
A: Efficiency ratings vary by model and manufacturer, with many meeting or exceeding modern efficiency standards.
Q: Can skid mounted transformers be connected in parallel?
A: Yes, they can be connected in parallel to increase capacity, but care must be taken to ensure compatibility and proper phasing.
Hot Tags: skid mounted transformer, China skid mounted transformer manufacturers, suppliers, factory, 4000 kva substation transformer, 750 kva pad mounted transformer, compact transformer, 2500 kva substation transformer, 2000 kva substation transformer, furnance transformer
评价
目前还没有评价